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深圳精密机械零件加工自动化成形的成本效益

发布时间  2020-10-09 18:01 浏览量

        在 过程中,当使用手动操作时,金属成形可能是一个昂贵且及时的过程。使用操作员设置冲头并确保模具正确加工可能导致成品质量不一致。例如,对正弯和负弯有要求的 ,需要操作员手动转动零件,然后在成形过程的多个步骤之间移动。这既需要注意,也需要多个操作员,这可能会阻碍制造速度。

 

机器人的失误

        在自动化过程中,机器人和计算机控制成形过程中零件的流动和放置。使用自动化可确保每次使用CNC程序和夹具时,零件都将放置在正确的位置。由于物料搬运是自动的,所以每次都以完全相同的方式进行,消除了人工操作可能造成的定位误差。

        计算机控制还允许零件以同样的精度在不同的阶段之间转移,同时消除了人与零件的接触。只有在确保设备正常运行时,才需要操作员在场。

 

全天候生产

        在持续生产方面,自动成形不受与手动成形相同的限制。当涉及到人工操作时,机器会经历停机。比如深圳机加工公司还可能因操作员休息、疾病或受伤,甚至轮班工人的简单变动而亏损。

        此外,由于减少了对自动化相关操作人员的需求,在不中断生产的情况下,可以很容易地解除监控过程的操作人员的职责。即使操作者离开一小段时间,生产也能继续进行,提高了生产操作的效率。

        自动化成形的精密机械零件加工生产率提高的另一个原因是,零件加工的循环时间可以大大缩短。自动化可以提高材料处理能力,因为设备能够移动对人类来说太重或太大的部件。此外,减少零件的周期时间将允许以较低的预算生产更多的零件。

 

成本效率和灵活性

        降低成本也是零件加工自动化成形的一大好处。机器人成形的灵活性允许使用相同的设备生产多种零件。可快速执行重组,并可轻松适应零件的工程更改。机器人可以通过编程在多个阶段协同工作,以减少成形时间,还可以用来提升对人类不安全的负载。这增加了操作人员的安全性,并可以降低制造成本。

        长时间或短时间的运行也可以适应自动化,使其成为寻找廉价选择的公司的理想选择。如果客户需要进一步的生产,自动化可以继续生产他们所需的零件数量,以他们所需的高质量。

        今天的自动化流程是许多不同规模深圳机加工公司的有效选择。无论是大批量生产还是有限批量生产,自动化成形都能以经济有效的方式生产出高质量的零件。

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