In, process, metal forming can be an expensive and timely process when manual operations are used. Using an operator to set up punches and ensure the die is properly machined can lead to inconsistent quality of the finished product. For example, those with requirements for positive and negative bends require an operator to manually turn the part and then move it between multiple steps of the forming process. This requires both attention and multiple operators, which can hinder manufacturing speed.

Robot mistake

        
In an automated process, robots and computers control the flow and placement of parts during the forming process. Using automation ensures every use
CNC program and fixture, the parts will be placed in the correct position. Since the material handling is automatic, it is done in the exact same way every time, eliminating positioning errors that can be caused by manual operation.

        
Computer control also allows parts to be transferred between stages with equal precision, while eliminating human-to-part contact. An operator's presence is only required to ensure that the equipment is functioning properly.

24/7 production

        
In terms of continuous production, automatic forming is not subject to the same limitations as manual forming. When it comes to manual operation, machines experience downtime. For example, Shenzhen Machining Company can also lose money due to operator rest, illness or injury, or even simple changes in shift workers.

        
In addition, by reducing the need for automation-related operators, the duties of the operators monitoring the process can be easily relieved without interrupting production. Production can continue even if the operator is away for a short period of time, increasing the efficiency of production operations.

        
Another reason for the increased productivity of precision machined parts machining with automated forming is that the cycle time of parts machining can be greatly reduced. Automation can improve material handling capabilities as equipment is able to move parts that are too heavy or too large for humans. In addition, reducing the cycle time of parts will allow more parts to be produced on a lower budget.

Cost efficiency and flexibility

        
Reducing costs is also a big benefit of automated forming for part processing. The flexibility of robotic forming allows multiple parts to be produced using the same equipment. Reorganization can be performed quickly and engineering changes to parts can be easily adapted. Robots can be programmed to work together in multiple stages to reduce forming time and can also be used to lift loads that are unsafe for humans. This increases operator safety and can reduce manufacturing costs.

        
Long or short runs can also be adapted to automation, making it ideal for companies looking for inexpensive options. If customers require further production, automation can continue to produce the number of parts they require, to the high quality they require.

        
Today's automated processes are an effective choice for many machining companies of all sizes. Whether it is mass production or limited batch production, automated forming can produce high-quality parts in a cost-effective manner.